Project Overview

Industry

Automotive Manufacturing

Part Type

Aluminum Housing Component

Process

CNC Machining → Optimized to Casting + Machining

Production Volume

Medium to High Volume

automotive aluminum part application in engine housing system, industrial real product context

The Challenge

High Production Cost

The original design relied entirely on CNC machining, resulting in high machining time and cost.

Complex Geometry

The part included multiple features requiring precise machining.

Scalability Issues

Production efficiency was not suitable for larger volumes.

Our Solution

Before Optimization

complex CNC machined aluminum automotive part, full machining, high cost detail

Full CNC machining with long cycle time and high cost.

After Optimization

die cast aluminum automotive part with machining finishing, optimized production

Switched to die casting with secondary machining for critical areas.

Engineering Improvements

Simplified geometry for casting, reduced machining areas, improved production efficiency.

results achieved in automotive project, showing cost reduction, faster production, and maintained quality

Results Achieved

30% Cost Reduction

Significant savings through process optimization.

Faster Production

Reduced machining time and improved efficiency.

Maintained Quality

Met all dimensional and performance requirements.

Why This Matters for Your Project

Lower Your Costs

We identify opportunities to reduce production costs.

Improve Efficiency

Optimize manufacturing processes for scalability.

Reliable Results

Deliver consistent quality across production batches.

Capabilities Used in This Project

Have a Similar Automotive Project?

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